Complete Learning Module

Hardware Metrics

Master SPFM, LFM, and PMHF calculation with FMEDA process analysis, safety architecture comparison, and real-world case studies. This module covers the complete hardware metrics workflow with interactive calculators and a step-by-step FMEDA simulator.

13
Chapters
3
Calculators
FMEDA
Simulator
Case
Studies

What You'll Learn

Build complete competency in hardware metrics from failure rate fundamentals through FMEDA analysis to ASIL-compliant architecture design.

Calculate Hardware Metrics

Compute SPFM, LFM, and PMHF for any safety architecture using standard formulas with proper failure mode classification and diagnostic coverage inputs.

Perform FMEDA Analysis

Execute complete failure mode, effects, and diagnostic analysis with systematic failure mode classification, FIT rate derivation, and DC determination.

Select Safety Architectures

Choose between 1oo2, 2oo2, and 1oo2D architecture patterns based on ASIL requirements, diagnostic capability, and fail-operational needs.

Evaluate Failure Rates

Apply FIT data from multiple sources including handbooks, field data, and semiconductor models with proper temperature derating and mission profile adaptation.

Meet ASIL Targets

Ensure compliance with ASIL B, C, and D quantitative target requirements for SPFM, LFM, and PMHF through systematic verification and budget allocation.

Apply EEC Method

Use Evaluation of Each Cause as an alternative to PMHF for per-cause safety evaluation with systematic cause identification and mitigation assessment.

13 Comprehensive Chapters

From failure rate theory through FMEDA analysis to real-world case studies, each chapter builds your hardware metrics expertise systematically.

1

Theoretical Background & Methodology

Understand E/E architecture evolution, failure rate fundamentals, the bathtub curve, three pillars of hardware metrics, ASIL development aspects, redundancy concepts, and safety analysis methodology.

Bathtub curveE/E evolutionThree pillars
2

Hardware Metrics

Master SPFM, LFM, and PMHF formulas with safe fault classification, failure mode categories, multi-point fault detection, and IEC 61508 metric relationships.

SPFM/LFM/PMHFFailure modesIEC 61508 metrics
3

ASIL Target Requirements

Explore PMHF targets per ASIL level with overview cards showing quantitative thresholds, compliance criteria, and the relationship between ASIL and metric stringency.

PMHF targetsASIL overview cardsCompliance criteria
4

EEC - Evaluation of Each Cause

Learn the Evaluation of Each Cause method as an alternative to PMHF, with per-cause evaluation steps and a detailed steering control system worked example.

EEC method stepsSteering examplePMHF alternative
5

Practical Metrics & Architectural Decisions

Compare 1oo2, 2oo2, and 1oo2D safety architectures, understand FTTI timing constraints, perform CCF analysis, and apply architectural best practices.

1oo2/2oo2/1oo2DFTTI timingCCF analysis
6

Advanced Analysis & System-Level Concepts

Explore safe states, sensitivity analysis, PMHF budget allocation, MFTTI hierarchy, fail-operational phases, and networked system considerations.

Sensitivity analysisBudget allocationFail-operational
7

Evaluation Methods & Architecture Trade-offs

Compare MCU lockstep vs diverse redundancy, SPFm/LFm evaluation approaches, FTA integration, cut set analysis, and mission time modeling techniques.

MCU lockstepCut set analysisMission time
8

Interactive Calculator

Use the interactive PMHF, SPFm, and LFm calculators with real-time ASIL compliance checking, adjustable parameters, and instant visual feedback.

PMHF calculatorSPFm/LFm toolsASIL compliance
9

Real-World Examples

Study real-world case studies with detailed component analysis, failure rate data, diagnostic coverage determination, and calculated metric results.

Case studiesComponent analysisCalculated results
10

FMEDA Process

Follow the complete FMEDA process flow from failure mode classification through diagnostic coverage to safety mechanism definition, FIT rate derivation, and DC verification.

Process flowDC verificationSafety mechanisms
11

Advanced FMEDA & Semiconductor Analysis

Master functional mapping, mechanical FMEDA, assumptions checklists, failure mode distribution, dynamic FMEDA methodology, and mission profile integration.

Functional mappingDynamic FMEDAMission profiles
12

Implementation Process

Navigate project lifecycle phases for hardware metric implementation, explore tools and resources, understand supplier safety manuals, and apply ISO 26262-10 guidance.

Lifecycle phasesSupplier manualsISO 26262-10
13

FIT Data Sources & Guidelines

Understand FIT rate fundamentals, explore data source categories, apply selection guidelines, perform field data analysis, and account for temperature derating factors.

FIT fundamentalsData sourcesTemperature derating
Interactive Learning

Interactive Calculators & Tools

Experiment with PMHF, SPFm, and LFm calculators, explore FMEDA workflows, and compare safety architectures with tools that bring hardware metrics to life.

PMHF Calculator

Real-time PMHF calculation with dual-point fault terms, adjustable failure rates, diagnostic coverage sliders, and instant ASIL compliance assessment.

SPFm Calculator

Single-point fault metric calculator with component-level failure input, safe fault classification, and automatic ASIL B/C/D target comparison.

LFm Calculator

Latent fault metric calculation with multi-point fault detection rates, residual fault categorization, and visual compliance indicators.

FMEDA Process Simulator

Step-by-step failure mode, effects, and diagnostic analysis with interactive failure mode classification and diagnostic coverage determination.

Architecture Comparison

Side-by-side comparison of 1oo2, 2oo2, and 1oo2D safety architecture patterns with reliability calculations and ASIL suitability assessment.

Bathtub Curve Visualization

Interactive failure rate visualization showing infant mortality, useful life, and wear-out phases with adjustable parameters and FIT rate overlay.

Complete Analysis Workflow

FMEDA Process Simulator

Walk through a complete Failure Mode, Effects, and Diagnostic Analysis from component identification through failure mode classification to diagnostic coverage determination and metric calculation.

  • Systematic failure mode identification and classification
  • Safe fault, single-point fault, and multi-point fault categorization
  • Diagnostic coverage determination with safety mechanism mapping
  • FIT rate derivation from handbook and field data sources
  • SPFm, LFm, and PMHF calculation from FMEDA results
  • Interactive step-by-step walkthrough with visual feedback

FMEDA Analysis

Hardware Metrics Workflow

SPFm: 99.2%LFm: 92.4%PMHF: 4.2e-8
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Start your journey through 13 comprehensive chapters with interactive calculators, FMEDA simulation, and real-world case studies.

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13 Chapters3 CalculatorsFMEDA SimCase Studies